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Industrial Replacement Coils

Advanced Coil designs and manufactures industrial replacement coils for facilities where a failed coil creates immediate production consequences. With more than 70 years of engineering experience, we build steam coils and fluid coils that match your existing equipment specifications or improve on the original design.

Our custom coil replacements serve processing plants, utility facilities, and industrial operations across North America, and every unit we ship is covered by our standard 5-year warranty.

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Custom Coil Replacements

When a coil fails, two paths are available. A direct replacement restores your system to its original operating condition by matching the dimensional and connection specifications of the existing unit with the same material construction. A performance upgrade uses the same replacement event to correct a design shortcoming or improve thermal output before the new unit goes into service.

We review your coil data and operating conditions before recommending which direction makes more sense. In some cases, the original design was sound and a direct replacement is the right answer. In others, the failure pattern points to a materials change or geometry adjustment that would meaningfully extend the service life of the next unit. Either way, the replacement coil is built to your specifications and backed by our 5-year warranty.

 

Steam Coil and Fluid Coil Replacement Options

The two primary replacement coil types we manufacture are steam heating coils and fluid coils. Steam coil replacements are designed for facilities with an existing steam supply, where the coil transfers heat from steam to an airstream passing through the unit. Fluid coils use hot water or glycol as the heating medium and are common in facilities that prefer to operate at lower system pressures or without a steam supply.

Both coil types are produced to the same standards for dimensional accuracy and thermal performance. If your facility is considering a media change at the time of replacement, we can engineer the new coil for the target medium and provide the connection specifications needed for the surrounding system. Our industrial replacement coils are also used in air handling units and other heat transfer assemblies where the original manufacturer no longer produces the unit or where parts are no longer available from the original source.

Custom Coil Replacements Across Industrial Sectors

Industrial facilities vary considerably in the demands they place on coil equipment. Process temperatures, heating and cooling media, and sanitary requirements differ significantly between industries, and a coil designed for one type of facility may not perform adequately in another. We have built custom coil replacements across a range of industrial sectors, and our engineering team understands the specific requirements each environment creates.

We have experience providing custom replacement coils across various industries. Whether you are in food processing or pulp and paper, we have you covered. Other industries where we have expertise in custom coil replacements are:

Don’t see your industry? Contact us with your application, and we will find the right replacement coil for you!

 

Industry Leading Coil Warranty

Advanced Coil is proud to offer an industry-leading standard 5-year warranty on industrial replacement coils and all coil products, for all applications. Get the peace of mind you deserve with our long-lasting and high-performing coil products. This warranty has been a part of our business since 1995, exceeding traditional standards and creating satisfied customers. Our products are built to last, and you can rest easy knowing your industrial coil replacement units are covered under our maximized warranty.

 

Lets Build Your Custom Replacement Coil Today!

Need a direct replacement or a better-performing upgrade for a failed coil unit? Call us at 507-451-0130 or fill out our contact form, and one of our engineers will follow up to discuss your specifications.

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Frequently Asked Questions

Repair makes sense when damage is localized, such as a single leaking tube in an otherwise sound coil. Replacement is the better choice when corrosion has spread broadly across the coil face, when multiple tubes have failed, when fouling has reduced capacity to a point that cleaning cannot restore adequate performance, or when the original unit is no longer available from its manufacturer. We can evaluate a failed coil and give you a direct recommendation on which path is appropriate.

Yes. We do not require a prior purchase history with Advanced Coil to produce a replacement unit. We work from existing drawings, dimensional data, or direct field measurements of the failed coil to build a replacement that fits your equipment. OEM documentation is useful but not required to get started.

At a minimum, we need the overall coil dimensions, row count, fin density, connection sizes, and the heating or cooling medium. If a drawing of the original unit is available, that is the most efficient starting point. When no drawings exist, field measurements of the failed coil give us a workable starting point for producing an accurate replacement.

Corrosion is the most frequent cause, whether from airborne contaminants in the surrounding environment or from the process medium inside the coil itself. Fouling that restricts flow or insulates the heat transfer surface is another common factor. In colder climates, freeze damage from inadequate protection can destroy a coil quickly. When we identify the root cause at the time of replacement, we adjust material selection or coil geometry to reduce the likelihood of the same failure pattern occurring in the next unit.

Not necessarily. The original fin density and row count were selected to meet a thermal duty at the time the original equipment was designed. If your operating conditions have changed since then, or if the original design was undersized for the application, the replacement is an opportunity to recalculate the coil geometry and correct the performance before the new unit goes in. We can evaluate your current thermal requirements and compare them against the original specifications to determine whether an exact match or a redesigned unit serves you better.

peace of mind

Durable. Reliable. Proven.

Our 5-Year warranty demonstrates our products are engineered to perform and built to last. Since 1995 we have stood behind our work. Durable. Reliable. Proven. Ultimately, this is about your peace of mind.

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Have Questions?

Give us a call or fill out the form and one of our team members will be in touch as soon as possible.

507-451-0130

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